Experimental Information
An optimization of thermodynamic model parameters should be based on a range of reliable experimental results that is as wide as possible, as well as on empirical or semi-empirical correlations and theoretical considerations. During an optimization in Thermo‑Calc, many kinds of thermochemical and thermophysical data can be mixed and used together.
The information needed for an optimization represent measurements of thermodynamic parameters in the system at equilibrium. These can be measurements of any of the thermodynamic quantities that can be set as conditions in Thermo‑Calc. The information may represent measurements of activities or enthalpies in single-phase regions for example, or solubilities or transformation temperatures in a multi-phase region.
For each equilibrium that is used in the optimization, at least one quantity must have been measured and you also need to know the conditions that must be set to compute the system’s equilibrium state. For example, consider a binary system in a single-phase region. Suppose that you have measured the temperature, pressure, composition and the chemical potential. Three of these quantities are necessary to specify the equilibrium state and the forth can be used as experimental information to model the phase.
If you have a two-phase region and know the temperature and pressure conditions, as well as which the stable phases are, then you could use the compositions of one or both phases as experimental data. The former information about the conditions is sufficient to determine the equilibrium. The experimental information can then be used to optimize the parameters that are used to characterise and model the system.
For examples how to enter various kinds of experimental data in the POP file, see

You are likely to sometimes have inconsistent or conflicting experimental information. In principle, all available experimental data should still be entered into the POP file, unless you have good reasons to exclude some information. For example, if you have reason to believe that the samples used in some experiments were not pure, then these experiments could be excluded from the POP file.
For some systems, you have very little experimental data to go on. When this is the case, do not try to fit the available data uncritically with high accuracy without considering possible errors. You can look for data in systems with similar elements to get an idea about what the reasonable estimates of data that is lacking could be. Or you can use calculations from first principles or semi-empirical methods to get reasonable estimates that can be used as experimental data.

The most valuable experimental information for an optimization is information about stable invariant equilibria. An invariant equilibrium is such that neither pressure, temperature nor composition can be changed without there being a change in the set of phases present in the system. It is recommended that all information about invariant equilibria for a system is included in the POP file. These equilibria need not all be based on explicit experimental measurements of thermodynamic properties.
Reasonable estimates from available experimental data are often useful to include in the POP file. Such estimates, which should be based on the available experimental data, helps Thermo‑Calc find a good set of start values on the optimization variables. However, at the end of the assessment, these estimated equilibria should be excluded and you should complete the optimization based only on the experimental information that is based on measurements.
With some experience from phase diagram evaluation, it is possible to make reasonable estimates of metastable invariant equilibria. Such estimates helps reduce the number of phases that are assessed simultaneously during the optimization. For example, you may assume that a certain intermediate phase does not form in a system. Then extrapolate the liquidus curves below the stable three-phase equilibria and finally, estimate temperatures and compositions of metastable three-phase equilibria between two other phases and the liquid.
Another useful technique is to extrapolate a liquidus line from a peritectic equilibrium to estimate the congruent melting temperature of a compound. This estimate may be more useful than the information about the peritectic equilibrium itself as the equilibrium involves only two phases.

When you optimize a binary system, the available experimental information can often be described equally well by very different sets of parameters. Information about ternary and higher order systems that include the components of the binary system are then often useful for optimizing the binary system (the same is true of information about quaternary system with respect to optimizing ternary systems). Often, it is only when you extrapolate the optimized parameters to a higher-order system that you can judge which of the sets of model parameters that is best. Sometimes information from several ternary systems is required to make a reliable judgement about which set of parameters best describes a particular binary system.

If you want to optimize your system based on data about heat capacities, then the corresponding parameters should first be optimized separately before you perform the general optimization of your system. The parameters should be kept fixed during the general optimization. This is because it is normally not possible to optimize heat capacity data together with other data in a meaningful way. If you do this, then it is very likely that the parameters related to the heat capacity are badly determined.