Viscosity of the Fe-Si-O System

When iron is included in the study of viscosity, it is of great importance to know the atmosphere under which the measurements are made since Fe exists as ferrous (+2) or ferric (+3), or both. The experimental data that reports the partial pressure of oxygen is given a higher weight during the assessment. In Thermo‑Calc:

  • when the system is consisted of mainly FeO (often referred to as iron-saturated), you can use the condition of AC(FE,FCC)=1;
  • when the system is in equilibrium in air, you can use the condition of AC(O2,GAS)=0.21 (air) or AC(O2,GAS)=1 (oxygen).

This example, using the TCS Metal Oxide Solutions Database (TCOX), shows how you can calculate the viscosity for the Fe-Si-O system with iron saturation. In the work by Kucharski et al. [1989Kuc], the partial pressure of oxygen was reported to be 6.08e-6 N/m2 that it tends to form Fe+2, and the mass ratio of Fe/Si was measured. Therefore, one can define the components as Fe, Si and O. Since the PO2 was reported, one only needs to define the AC(O2,GAS) instead of AC(FE,FCC).

Comparison between the calculations and literature data.

Figure 1: Comparison between the calculations and literature data.

Reference

[1989Kuc] M. Kucharski, N. M. Stubina, J. M. Toguri, Viscosity Measurements of Molten Fe–O–SiO2 , Fe–O–CaO–SiO2, and Fe–O–MgO–SiO2 Slags. Can. Metall. Q. 28, 7–11 (1989).